I’ve made tons of hats on circulars. I start at the lower edge with a 16 inch circular, when I decrease so that there are to few stitches to continue I switch to double pointed needles the same size. I use a size seven for worsted weight. You can go down to only about 16-20 stitches before having to switch over to the dpn.
Note: When making hats in the round at some point of decreases you have to change to double pointed needles. I usually don’t even bother with the circular just do the whole thing on D.P. needles. I find it much easier to connect 1st row without twisting. Hope this helps!
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